Steel & Sense Straight-talking advice for a sharper, more profitable shop

How to price jobs for profit, not just survival

Many shops underquote without realising it. Here are the levers, the mistakes, and the mindset shift that make every job add to your bottom line instead of eroding it.

PL
Paul Lutkajtis
Founder, Factory · Jun 2025 · 6 min read
Home / Steel & Sense / Profitability
THE SHORT VERSION

Too many shops quote low to win work, then wonder where the money went. Price off your true costs, hold an honest hourly rate, charge for the small stuff, and review every job. Staying busy is not the same as staying profitable.

Too many fabricators fall into the same trap: quoting low just to win the job, then wondering why there is nothing left at the end of the month. It is a race to the bottom, and it does not hold up.

Here is a simple, no-nonsense way to price jobs properly, so you are not just staying busy, but staying profitable.

01 Start with your true costs, not just materials

If you are only charging for steel, consumables, and a few hours on the tools, you are leaving money on the table. Factor in the things that never make it onto the quote:

  • Overheads: rent, power, insurance, and the rest of the bills that arrive whether the machines run or not
  • Setup time and machine changeovers between jobs
  • Idle time and the risk of rework
  • Admin: quoting, chasing suppliers, and invoicing
TIP

Add a buffer for the hours your machines are not running because you are still paying the bills. That buffer is the difference between a rate that looks fine and one that actually holds up.

02 Know your hourly rate, and stick to it

Work backwards from the profit you want. If you want to earn more than wages, your hourly rate has to reflect that. Here is the rough shape of it:

THE FORMULA
Hourly rate = (total monthly costs + target profit) ÷ billable hours

Say your total monthly costs are $20,000 and you want $10,000 profit. Divide that $30,000 by the hours you can actually bill, not just the hours you work, maybe 130 a month. That is a rate of about $230/hr.

The number that catches people out is billable hours. You do not bill for quoting, cleaning up, or waiting on steel, so your billable hours are always fewer than the hours you are at the shop. Price on the honest number.

ANATOMY OF A PROFITABLE QUOTE
Materials 34%
Labour 28%
Overheads 22%
Margin 16%
Shave a job to win it and the cut comes out of the last slice, the margin, not the first.
Illustrative cost split for a typical fabricated job.

03 Do not underestimate the small stuff

Individually, these barely seem worth a line on the quote. Add them up over a month and they are the difference between a good month and a flat one.

Hidden cost Per job Per month
Delivery and cartage$120$1,440
Tooling and consumable wear$90$1,080
Drafting and quoting time$180$2,160
Supplier chasing and rework$110$1,320
What it adds up to$500$6,000

Six grand a month is a wage. If it is not on the quote, you are paying it for the customer.

Anyone can be cheap. Not everyone can deliver quality, on time, without excuses. That is what you charge for.

04 Quote with confidence, and justify it

Higher prices are easier to win when the quote does the work for you:

  • Present it clearly and professionally
  • Show exactly what is included, with no grey areas
  • Do not apologise for the price. Explain the value behind it

05 Review each job after it is done

The best shops treat every job like a feedback loop. A quick review at the end of the week is enough. Ask:

  • Did we make the margin we expected?
  • Where did the time or the cost blow out?
  • What would we quote differently next time?
FINAL WORD

You did not start your business to scrape by. Price with purpose. Build with pride. And make sure the numbers work, not just the welds.

Someone has to be the most expensive shop in town. Ask yourself: why shouldn’t it be yours?

PL
WRITTEN BY
Paul Lutkajtis · Founder, Factory

Paul writes Steel & Sense for owners who would rather run a sharper shop than a bigger one. Factory is the software he always wished he had on the floor.

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